Developed based on a tilting-type automatic pouring machine, with power, control, and metering systems all leveraging proven technological solutions. It employs a cross‑line pouring approach that spans multiple production lines, making it particularly well suited for open‑type horizontal lines or static pressure lines.
The ladle can be moved horizontally rearward for removal and iron‑catching operations; it can be integrated with external tracks to enable dual‑ladle cross‑pouring and iron‑catching, thereby enhancing production efficiency. Control is implemented via a programmable logic controller (PLC) in conjunction with a servo system, while an electronic weighing system ensures precise molten‑iron dosing. Additionally, the system is equipped with a variable‑frequency, on‑stream inoculation unit.
This pouring machine is electrically driven, with no hydraulics and no consumables, ensuring stable operation and low maintenance costs. It can perform automatic positioning and pouring or operate in coordinated mode with the molding line, automatically dispensing molten iron in precise quantities to enable fully automated production aligned with the molding line—particularly well suited for vertical molding lines. The electrical system is controlled by a programmable logic controller, while both longitudinal movement and ladle tilting are driven by servo systems, delivering precise control and excellent repeatability. Molten‑iron dosing is managed by an electronic weighing system, unaffected by slag adhesion on the ladle, ensuring accurate measurement. The in‑flow inoculation mechanism is regulated via a frequency converter, accommodating a wide range of castings.
The pouring ladle is long and wedge-shaped, with a refractory lining inside, and is equipped with a tilting mechanism to facilitate the discharge of molten iron. It can be mounted on ground-level rails to extend the pouring reach.
Before pouring, simply set the molten iron weight per mold and the sand‑mold thickness, and adjust the position of the ladle spout relative to the pouring cup; the system will then automatically dispense the molten iron in a fixed quantity. It supports automatic positioning for pouring or linked, fixed‑point pouring synchronized with the molding line. During the pouring process, parameters such as pour rate, molten‑iron volume, and inoculant dosage can be adjusted in real time. This equipment is suitable for a wide range of casting production lines, including vertical and horizontal molding lines.
Before pouring, simply set the molten iron weight per mold and the sand‑mold thickness, and adjust the position of the ladle spout relative to the pouring cup; the system will then automatically dispense a precise amount of molten iron. It supports automatic positioning for pouring or linked, fixed‑point pouring synchronized with the molding line. During the pouring process, parameters such as pour rate, molten‑iron volume, and inoculant addition can be adjusted in real time. This equipment is suitable for various casting production lines, including vertical and horizontal molding lines.