Shunping Benchuang Electromechanical Equipment Manufacturing Co., Ltd.
Contact Information
Tel:+86 15101145231
E-mail:1085557209@qq.com
Add: Economic Development Zone, Shunping County, Baoding City, Hebei Province (North Park)
Pure electric type
- Commodity name： Pure electric type
Product Details
Styling host
Adopts full servo drive:
1. Compared with hydraulic drives, servo drives that have been granted invention patents offer the following distinct advantages (Patent type: Invention Patent; Invention title: A Vertical Parting Molding Machine; Patent No.: ZL 2020 1 0320484.2). All‑electric molding machines inherit the benefits of hydraulic molding machines, enabling end users to reduce energy consumption and save resources with every mold cycle, thereby lowering operating costs in practice. This also helps users increase machine uptime, cut maintenance and service expenses, decrease spare‑part consumption, mitigate environmental impact, and improve the working environment.
2. Wear-resistant components such as guide rods and wear‑resistant base plates are all surface‑treated with high‑hardness tungsten carbide, extending their service life by more than tenfold compared to conventional chrome plating.
Optional host configurations
1. Fully automatic core-setting machine
2. Formwork Quick-Change Unit
3. Dust Removal and Noise Reduction Unit
4. Mold Hydraulic Lock
5. Mold Preheating Vehicle
Clamping conveyor
The clamping synchronous machine consists of three grating‑plate platforms, clamping plates, a U‑shaped frame, and a drive mechanism, among other major components, with a standard length of 18 meters.
The main functions are to convey and pour the sand molds.
The grating platform is fitted with wear‑resistant strips 18 mm thick, which are ground after heat treatment. The large‑surface wear strips on the clamping plates are made of 12‑mm stainless steel, while the wear strips at the base of the clamping plates are high‑chromium quenched steel, 20 mm thick. Additionally, heating tubes have been installed inside the first ten clamping plates, and the entire pouring section is equipped with a safety guard mesh.
Optional configurations for the clamping conveyor
1.21-meter clamping conveyor platform 2.10-meter double-layer protective clamp板
Cooling belt conveyor
The belt conveyor mainly consists of a head assembly, a middle section, a tail assembly, and a belt.
Main Features
Conveys sand molds and cools castings after pouring, with lengths ranging from 20 to 70 meters. Comes standard with a dust‑extraction protective hood.
Product Specifications
| Features | Performance Item | Servo drive | Hydraulic drive |
| Low power consumption | Standby power | ≤5KW | ≈30 kW |
| Operating power | Reasonable output with no excess power output. | The system experiences significant heat loss due to overflow. | |
| Cooling equipment | None (more energy-efficient) | Water cooling or oil cooling (hydraulic system heat dissipation power) | |
| High precision | Precision (on par with CNC machine tools) | The accuracy and repeatability of position, velocity, and acceleration achieve millimeter-level precision within 1%. | Accuracy class: millimeter-level |
| Maintenance-free | Wear parts | Very few | Regularly replace hydraulic oil, cylinder seals, filter elements, and other wear parts. |
| Hydraulic oil | None (more environmentally friendly) | Required (to be replaced regularly) | |
| Hydraulic cylinder system | None (reduces wear parts or failure rate) | There is (regular replacement of spare parts) |
| Styling Room Parameters | Device model | |||||||
| 416EV | 417EV | 418EV | ||||||
| -A | B | C | B | C | A | B | ||
| Width (W) | mm | 600 | 650 | 650 | 750 | 750 | 800 | 800 |
| High (H) | mm | 480 | 535 | 650 | 535 | 600 | 600 | 650 |
| Thickness (T) optional | mm | 130‑520 | 130‑520 | 130‑520 | 130‑520 | 130‑520 | 150‑520 | 150‑520 |
| Maximum styling capability | ||||||||
| Coreless | mold | 360‑400 | 360‑400 | 360‑400 | 360‑400 | 360‑400 | 360‑400 | 360‑400 |
| With a core | mold | 330‑350 | 330‑350 | 330‑350 | 330‑350 | 330‑350 | 330‑350 | 330‑350 |
| Maximum conveying length | m | 70 | 70 | 60 | 60 | 60 | 50 | 50 |
| Sand usage amount | t/h | 35–40 | 35–40 | 35–40 | 35–40 | 40–45 | 45–60 | 45–60 |
| Power | kw | 35 | 35 | 35 | 35 | 35 | 40 | 40 |
| Gas consumption | m³/min | 10 | 10 | 10 | 10 | 10 | 10 | 10 |
Product Advantages
Low life-cycle costs and significant cost-saving benefits.
In terms of energy costs, the equipment’s overall energy consumption is 30%–50% lower than that of conventional models. The all-electric system eliminates wear-prone components such as hydraulic pumps, reducing failure rates by more than 60% and cutting annual maintenance expenses by up to 40%.
High safety factor, reducing workshop operational risks.
By eliminating high-pressure hydraulic lines, potential safety hazards such as fires and fluid spray are eliminated. Meanwhile, the electrically driven overload protection and emergency braking respond 2–3 times faster than conventional systems, effectively preventing equipment damage and injury incidents during production.
Excellent operational stability ensures continuous production.
The electric drive delivers smooth torque output, eliminating pressure fluctuations associated with hydraulic systems, and boosts equipment availability to over 95%, making it particularly well-suited for casting applications requiring long‑term continuous operation.
Certificate
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Telephone
Address
Economic Development Zone, Shunping County, Baoding City, Hebei Province (North Park)